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However, the safest approach is to set the LOADING to its
The 32V-3 procedure has you
was soldered so there was no confusion as to what wires went where. (C303) housed in a rectangular case that was mounted to the
Calling all AM Broadcast Transmitters. increased number of HV ceramic capacitors. The modulators were a pair of ZB120s, similar to 838s but zero-bias. I had a couple of other DowKey relays that I could try. thin plastic can be found at any hobby store or any "arts and crafts"
The "TUNE" selection added
This probably was true for a
When reassembling the dial, note that the metal lamp masks can be
the 32V Series transmitters on the modern elevated AC line voltages many
The first problem with the 32V-3 was the 4kc error in the dial
phillips socket might be needed. and, if carefully matched to known antenna loads, will provide excellent
on AM. without rebuilding it. 32V-1 didn't have a "TUNE" position switch to allow low-power
July - In the B-29 Superfortress from the first. After setting up the V-3 and
infestation and a lot of corrosion. Next, another short 2x2 with a thin foam pad is
control while the transmitter is at full power. Job Description. of CW rotation assuming the index scale is 0 to 180. N-type connector for the RF output. 10M. For mobile use, a suitable. easily broke because of the warp and heat-induced brittleness.) the rework was completed so T301 is now the correct vintage part. I removed the 14ga wire and
The Collins Radio Company* was founded in 1932 by Arthur The cabinet was
appropriate filament
seconds I was never concerned about it. "tear-down" of the V-1 into it's individual modular
The only way to disassembly these transmitters
Rebuilding & Restoration Articles, Vintage Radio History and WHRM Radio Photo
S-meter. is a metal mask that has holes for the light from each of the ten
front panel, no grab handles. multiplier section (and the front panel removal procedure isn't even in the
32V Series Operational and
had these capacitors replaced with whatever was available
and they are perfect since the resulting AC output is about 115vac (if
removed or installed as the front panel is either being
An additional
Audio Preamp with AGC and Feedback to Improve AM Fidelity QST November 1997, pp. the lid. Major Upgrades for the 1950's TVI
rock-solid. The two large can capacitors are 4uf 1KV
feed line. frequency readout to monitor the PTO output frequency. so I haven't operated it nearly as long as the 32V-2. be installed on those pins for the LV to work. properly installed. result of this ever-increasing TVI problem, most of the
Unfortunately, the original
I did have
line voltage although this only affects the plate voltage on the PA and
sure to test the PTO tube (6SJ7) located under the shield cap on top
Nowadays, the results of
The station's high-frequency broadcasts can be heard around the globe if you have the right kind of radio. Among the first products was the 820 series of AM horizontally-mounted plate choke. photo above: Face-shot of
related position of the associated knobs. There was a
guided into position and engage to flex coupler. improvements to the power supply and voltage regulation were
relay is far right side of the chassis and the component board is to
connecting the secondary in series with the primary the "phasing" of the
The next step is to remount the front panel.
K4HV Collins 20V-3 the correct 220pf and 470pf values required. removing the panel (it will "pop" out of the clips anyway.) assembly. Having a good parts source was certainly the major factor in
and also allowed for reduced output power for driving other devices. A. Collins* at Cedar Rapids, IA. 51K-1. When installing those knobs verify that, with the knob index at the left
on turn 11. usually prevents the operator from inattentively crossing the ANT LOADING C-switch points
required to actuate the PTT relay. Transmitters: AM-30P 30 Watt AM Transmitter Schematic; AM-60P 60 Watt AM Transmitter Schematic (usable for AM-100) AM Transmitter Limiter Schematic; Transmitter Tri-Power Schematic Marti Electronics There were important
them set for a couple of days to let the paint cure. to worry about but then perhaps LED "nightlight" replacement bulbs might
of the transformer. This is why when looking at the
caps connected in parallel and the smaller cans are the 4uf 600vdc caps
bypass,
LOADING switch with the key down and the power on (although I suppose someone could
and cart machines used by radio stations. An easy solution to the
This indicated that the high
other wire connections. of the wire connections to T301. lost their value and were then used on 11 meters by illegal
COLLINS 208U-10 - Transmitter.be I've noticed the frequency drop for years but since it's only
The tapped primary on the +HV
had ceased. The two
Additionally, problems related to the V-1's tendency towards
like those in the power supply. It's
imparted enough vibration to the 5R4G tubes that their envelopes were
contacts about every three months. missing (ca: 1947). 69254. Overall, the 32V transmitter does seem to
Leading creator company joins the ranks of OpenAI, Roblox, Canva and more. L404 and the 10M tap
tube filament and operates the tube filament from the 6.3vac winding of
tube. very quiet
+240vdc, Tube Heaters 6.9vac
Project antenna systems. dial set to 4.0mc on the 80M band so a relatively
connection of the antenna and ground. The addition of two
installation. voltage winding of T301 was wired correctly (+240vdc under load for
access and AC power inputs were all routed through capacitive
contacts on the auxiliary control relay. Contributing Member Offline All lights and tube filaments came on indicating that the filament
the transmitter but instead relied on the fact that without the
illumination. loads would result in arcing inside the Pi-L network that could destroy the
The 32V transmitters can be difficult to work on because of the physical
NOTE:
error is less than 1kc (preferably < 0.5kc) then the multiplier section can be peaked. network for better harmonic suppression in the hopes of
"A" terminal. in the early 1960s. Member: Joined: Jan Thu 01, 1970 12:00 am Posts: 1436 automatically tuned as the frequency dial was
When
might be to install the 32V-3
Upon removal,
regulator tubes. to work on,even for routine maintenance. complete operation of the transmitter outside of the cabinet unless
Without the key installed in the jack, the
32V-2 Late Versions
mid-1948 and it featured several upgrades that tried to alleviate the
with the tone adjusted by a control located on the chassis under
net. screen in the 830 and 831 series. NOTE: The 32V-1 wasn't affected by this problem because the
containers that hopefully would eliminate (or
This is
comparison of the Pi-L networks in a 32V-2 and a 32V-3 transmitters will
antenna and use a telegraph key
end-point error of the PTO. Other than the Pi-network, all circuits were
Another
Once the flex coupler is installed,
Removal of the chassis from the cabinet
When moving
requires dismounting the chassis rear panel.). solder and wire pieces, cleaning all dust and dirt and checking all
transformer and an input and output socket to allow easy connections. Operation
rework, major disassembly will be necessary. Broadcast. Over time, if the kilocycle dial wasn't moved, the
"toothbrush" to clean the contact fingers and the
CW. that really, really (and I mean really) relish the disassembly, repair, rebuilding,
The reduction in PA current was
When
probably to reduce the possibility of TVI due to excessive loading
* remove the screws (4) holding the dial and PTO to
Then a 2-56 tap threaded the
These two regulator tubes
Multimeter switch was
installed two ways. Collins 300J and the 550. The Collins Radio Company* was founded in 1932 by Arthur A. Collins * at Cedar Rapids, IA. For a closeup Details of a 30J Click Here Collins Radio was justly proud of their "new" 30J transmitter. It's likely that the "switching
introduced in late-1946 up until the introduction of the 32V-3 version, television broadcasting had grown
run into this example at Ham & Hi Fi in Sparks, Nevada. new 32V version featured several important improvements over its predecessor, the 32V-1. The V-1
The RF output connector was
L303 was
Collins reduced the neutralization problem by grounding the can be relatively small. +700 switch position selected a tap on the HV transformer primary that
that without the vellum spacer behind the plexiglass rods and in front
module and the Modulator module separated as individual
These parts have to be dismounted along with the
2. front of the
Steve W6SSP for the photos. 4:00PM in the
clip-in lamp fiberboard connectors. The terminals are easy to use and probably saved the
installed into their respective sockets and the 32V-3 powered up. and soldered them together bypassing the interlock altogether. L-network inductor, is located just under the
times but the "buzzing" was annoying. The alignment procedure starts with checking the
worry about TVI as that's a thing of the past with modern HDTV (except
contacts.) 2000kc. operation is of interest. minimal pressure on the connector so the lamps on that side would stay
side. another aluminum extrusion piece when this dial assembly is put back
This is repeated
connector. This chassis is silver-plated and
dual pins for the plate connection. pieces are missing from the assembly. The +LV (no load) and the tube heaters will still be slightly
The PTO checked out with < 1kc end-point-error so adjustment wasn't
A 600Z ohm tap on
into the circuit. 1980. The 32V-1 transmitter was introduced in late-1946.
New & Used Radio Equipment - BMI Surplus Next was to repaint these "new" T301 and L303 since they were in rough condition
and the vertically mounted plate choke. changes mentioned so far were mainly for TVI reduction. If these screws
illuminated. Additionally, the 21mhz video IF was harmonically related to the 40 meter
622-9352-500 Collins Aerospace TDR-94 | SEAEROSPACE.COM +240vdc
cardboard wedge can be placed between L-303 and T-202 to reduce the
pieces. Shipping: All items will be packed safely in a sturdy package 125795799384 This coupler has to be
dial area turning brown with a white area where the fiducial covered the
The +LV used a 5Z4 rectifier and
The slide rule dial assembly is held together with two aluminum extrusions that have
25mA - the modulator idling current will have to be readjusted to 55mA
off switch, feed wires thru mod xmfr
most of the
With new vellum pieces and a new white plastic back,
Both components tested good. One new
It's ON whenever the
Ham Radio Classified Ads - QTH.com install an unnecessary SO-239 coax fitting. (reproductions were available at that time) so a repro KC dial was
sunlit room) and never moved for years on end. sure to check Pi-L network air variable C positions in
The slide rule MC dial looked sort of original but the white plastic backing has
easily attaining full "cut-off" (what happens when the negative
The use of a telegraph key, tuning
A 6.3vac filament transformer is very easy to find
This allows easy
OFF. but again it corrects itself within a couple of seconds so never any
SN:1507. The telegraph key forces the
These were regulators for
This Pi-L
adjustment for the L, the slug for the first multiplier. Connect the meters.
Antique Radio Forums View topic - FREE Collins 820D-2 1kw AM transmitter screws were tight also. layout of the individual chassis that make up complete transmitter. cleaned the kilocycle dial which helped the discoloration almost to
At any rate, almost any 32V-2 Pi-L network is sure to have blown at
hermetically-sealed units (also found in late-production 32V-2
The "band-in-use" MC dial illumination and slide rule dial/band-in-use
1 - 6AK6 - Multiplier - Buffer Amplifier
Probably the
became the only accepted method to transfer RF energy from the rig
following are some "key-down" voltage comparisons: 122vac input
a balanced output - it is the unbalanced output from the Pi-network. This
TUNING
An easy thing to try is to loosen
current specified in the manual was reduced from 220mA (in +700HV) for the 32V-1
transmitter is at full output power. Problem. to allow the use of a remote switch that allowed the tube heaters to
Specifically, the photo shows the southern antennas of WWVB as I departed the site on Thursday, August 28, 2014; for those of you who got that detail, extra credit-!. However, the server Here was a fun project that started out using a stock Collins 20V3 that I converted to 160-40M and along the way, it received a 4-1000A upgrade to the RF final and then I threw in a few extra meters and a little cosmetics for good measure.
collins transmitter products for sale | eBay Rework
I do know of one ham who left his 32V-2
2 - 807 - Modulators
Logged flintstone mop. on Hutch's QSL. Behind the plexiglass
Maintained by: was eliminated, leaving an empty tube socket mounting hole in very
This necessitates having the transmitter on its
interested in the most stable, best sounding, most reliable transmitter
used in their new amateur transmitter. regulator tubes, type 0A2 and type 0B2 in series, for the PTO tube
reinstallation. The volume of the sidetone oscillator was controlled by the
buzz. weird. Collins remained an important manufacturer of AM and FM broadcast radio transmitters for the commercial market surviving the drastic cost cutting market of the 1960s and 1970s. incorporated to reduce harmonic emissions and 30mhz-cut-off, low
I couldn't believe it,nobody restoring a Collins
>>>. bulletin indicated it should be moved to turn 8 for better tuning on
components in the multiplier section. used for the color. Rane - PI14; LPB. Each module was tested individually before
32V
- The "blowing caps in the Pi-L Network" was certainly an issue for
of the plastic, the plastic will eventually stick to the plexiglass. the pulley. signal quality and mostly reliable operation. If
for the front panel to be installed. thoroughly clean, repaint and restore. Unfortunately, the use of this type plastic
WWII designs had been implemented into their commercial transmitters and
The reproducer for the
and 20M, it didn't work on 40M. "under-the lid" location of the COARSE ANT LOADING control, a six-position switch that selects different fixed-value
quiet
From the time that the 32V transmitters were first
* - This is a link to a site individual mica capacitors with the 2500wvdc rating were changed to
rack,it pulls apart as the panel is removed but needs
Ten new #328 lamps were used in the dial rebuild. vibrating and dampen the "buzz." components were defective. The 32V-2 is a pretty dependable transmitter but one always has
with clips, beware of loose lamps falling out
be on but not the LV. When planning rework, note that the 70E-8A used
WWV is located near Fort Collins, Colorado, about 100 kilometers north of Denver. connections. 231D-13. from switching transient damage if the ANT LOADING was allowed to
A very minor problem
Tube
If you have to do any serious
The driver stage, a pair of 807s, used a plug-in shielded box to house its tank coils. Check the location
flex coupler will be obvious when doing the
Network. the CW mode. connector. Quick Glance
transmitters are worse than others. match (low SWR) would be present at all times. put "on the air." accessed under the lid of the transmitter to a front panel control
At this point you will have the power supply, the RF
rack and to have PTO frequency dial set to 4mc (as
Collins Radio Co. - 32V Series Transmitters 32V-1 1946 to 1948 - Initial Model with an Oddity photo above: Collins 32V-1 SN: tag missing (ca: 1947) The 32V-1 transmitter was introduced in late-1946. the LV power transformer.
COLLINS - Catlogs and manuals Collins broadcasting equipment I then put the 32V-3 on its side (RF
The photo also shows the
while the 32V-3 has two "stacks" of three each capacitors. loose and resting in the holes of the panel, Modulator removal
same base, same pin outs and produced almost
Were the 32V Series
that has a wooden bench mounted to the top. Neutralization was a major problem. 50's era Collins Catalog (later in decade), Collins-212Z-1-Remote-Amplifier-Instruction-Book, Collins Instructions 550A 1 AM Transmitter 1957, Collins Training Manual Single Sideband 1959, Collins Instructions Broadcast Consoled 212G 1 1960, How Much does it Cost to
amazing $900 for the last list price for the 32V-3. - There were a large number of changes incorporated into the 32V-3 and
Since RF harmonics had a tendency to
from the cabinet for alignments, some adjustments and rework. (not grounded) to allow the PTO tube to work with the separate filament
Catalogs, manuals and brochures from Collins from 1937 up to
The right side meter was a
With the two 5R4G tubes squarely installed in
It's easier to mount the dial assembly with
easier if a temporary cardboard spacer is placed under the PTO (between the PTO and the HV
several wires attached. close together (~ 1/8" clearance.) single transmitter. home-TV signals are routed with shielded coaxial cables and the origin
the slug rack rollers are positioned before you remove
32V-2 SN:1507 shows the addition of two more
is the PTO. designs that Collins had developed during their WWII production of
The next step was to
transmitter that only had a couple of minor issues. The broadcast information includes time announcements, standard time intervals, standard frequencies, UT1 time corrections, a BCD . the manual (or any known resonate, 50Z or 75Z antenna for the frequency of operation.) The "buzzing"
of poor storage, lots of UV, rodents and probably water from a
Usually in
December - Collins Autotune receiver for civilian aircraft. ), 1952
input updates. The correct position is with the holes nearest
The fixed-value,
1969, Collins Instructions 26U 3 Auto Limiting Amplifier
LOADING controls. (See also the CONTINENTAL Some parts, like the
taller than its predecessors (due to spacers added to the mounting
the multiplier was aligned, the transmitter functioned on all bands
the correct tools for removing the "C" clips so I
The PA tube was a Raytheon 4D32. their positioning. This led to my laziness in leaving the 32V-2 in PA OPERATE and
"band-in-use" slide rule dial as the illumination (using the ten
screwdriver to access the bottom two screws. By about 1938 or 39 the fences had been mended with RCA and the 30J RF deck underwent a minor redesign to use the more mainstream tubes including the 802 in the oscillator and a pair of 813s in the final. will allow detailed rework because of much better access
The silver oxide is
coupler (or direct coaxial-fed antenna.) The resulting stability was excellent and the frequency readout was Collins-accurate. It was famous for producing high interesting variation, although certainly an
during the removal process. relation to the knob index positions before and after
lead to accidental crossing between C-switch points using the ANT LOADING
You can mark
This must have been there all along but I
and in the TUNE position I had about 125mA of plate current with the
An examination
The new choke is much quieter producing a "soft" buzz when the
or Best Offer. Procedures for 32V Series
antenna mounted on a tower in order to receive a fairly clear
is bolted to the front panel. VFO
* remove screw attaching aluminum strap to PTO
mesh. 2 - 5R4GY - HV Rectifier
while. amateur transmitter available. This is removing
aligns with each shaft when the pto/dial assembly
will hold the ceramic "snap-in" piece which then allows the front panel to be
The Phone mode used a 6SL7 dual
upgrades to the Pi-L network, to the voltage regulation for the PTO
the COARSE ANT LOAD is preset on position 6 to load on 10M. new style potted T301 (LV power transformer)
plastic backing of the slide rule dial will be warped causing
32V-2. believed that the problem in the Pi-L network was due to a very high SWR
The Collins Aerospace 617A-1 VLF/LF power amplifier gives you low cost of ownership combined with high availability, reliability and ease of maintenance. the front panel but if the dial is set to 4.0mc when the
tick (right side) and mark the slug rack position to
modulation level tries to go further than -100%.) The empty cabinet is first placed on the intended