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If you see leaking acid, remove the battery immediately and replace it. If your golf cart tire is flat, then replacing it is the best option. All accessories must only be installed by an authorized ICON EV Dealer. There can be several issues that may prevent the ICON golf carts from running. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. Those can be: To solve brake-related issues, you do not need a lot of money as the price of the cables does not exceed more than 220$. When your golf cart doesn't charge, go through checking the batteries first to establish whether this is the problem. Step 3. ICON Electric Vehicle models all come standard with; On board charger (Delta Q), head lights, brake lights, turn signals, horn, DOT tires, seat belts, side view mirrors, and digital gauges. there could be connection problem (clean and tighten), defective charger. 1. Can You Mix Old and New Golf Cart Batteries? Part of the golf carts regular maintenance should focus on the tires, where you inflate them if they are low on pressure. When golf carts are driven and used to the point where the batteries are discharged below the recommended levels, they will struggle to charge as they dont have enough voltage left in them. Lug Nuts should be torqued to 55-65 FT LBS. However, be very careful while changing the solenoid. You might need to disengage the terminal cables and then place the new battery. Depleted batteries will have minimal charge, which will prevent the charger from operating, as discussed above. However, you will need a new solenoid if the one you have is badly damaged. One of the biggest problems of the ICON Golf Cart is a motor-related problem. For most people, watering lead acid batteries on a monthly basis is a hated task. Read on as we detail the problems youll likely encounter and how to solve them. A visual check of connections is the first option for wiring issues. If you are not confident to investigate why your golf cart isnt charging, refer back to your pro-shop or cart service technician to get your cart back in service as soon as possible. Lets delve into this! Therefore, the best time to water your batteries is always at the end of the charge cycle. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. Are you having issues charging your golf cart? How To Overcome ICON Golf Cart Starting Issues. While these are much more expensive than lead-acid batteries, they last longer, are lighter and can be discharged to greater levels than their lead-acid counterparts. Cant find the answer(s) you are looking for? They have been telling me they are trying to get a fix from Icon in Tampa. See more. If you still need help, please contact your local dealer, or our support team, and we will be in touch as soon as possible. The battery wont sufficiently charge when plugged in. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. Yes, batteries can freeze if they are left in a state of partial or complete discharge. A common sign of solenoid problems on ICON golf carts is the absence of a click sound when turning on the ignition. The battery is the primary culprit behind this malfunction. Refrain from flooring the accelerator or overloading it. VERY IMPORTANT If your vehicle wasnt originally equipped with AGM batteries and you decide to make the switch, make sure to have your dealer update the chargers algorithm for proper charging. All batteries that come in your new ICON will be covered for a period of two years. This happens when the brake of the cart gets hampered. The charger may be working, but if there isnt enough voltage in the batteries, the charger may not work correctly, and it may seem like the charger isnt working, when in fact, the batteries are to blame. Due to this, the air inside the tires gradually decreases. 1/2X20. Ensure there are no leaks or acid build-up around the battery or in the battery compartment, as this will indicate a leak, which needs to be fixed without delay. In a nutshell, we have covered the most common ICON golf cart problems, their types, possible solutions, and the approximate cost to repair the cart. Who Makes Noodle Golf Balls? That may tear up the tires. If you are using the Cart for a long time or under the scorching sun, your engine, wiring, and other components might get overheated. But a failed solenoid will not snap in most situations. Taking batteries out of charge for prolonged storage may cause them to degrade and lose capacity over time. 6 Most Common KYMCO UXV 700i Problems and How to Fix Them, 10 Most Common Kubota M7060 Problems (Plus Effective Fixes), Where Are Kioti Tractors Made? 10 vs 12 Golf Cart Wheels: Which Size Is The Best? The next step is to check the golf cart charger itself. The signs to know that there are some problems with the brake are- the feel of the brake pedal may change if pushed. If this did not work and/or the gauge continues to act abnormal, contact your dealer for a replacement gauge cluster. This is a common phenomenon for having a battery-related problem in your Icon golf cart. Remove the motor from Cart and check the condition of individual parts e.g. No. What to do if your Golf Cart Battery Charger will not shut off. If this doesnt work, you will need to test it with another fully charged battery, and if there is no joy, you may have burned the motor out, and the golf cart is charging correctly. So, you must need a new one in this case. The main difference between FLA and the Gel and AGM batteries is that Gel and AGM are sealed and essentially maintenance-free. Use a hand strap that hooks to the batteries, and progressively pull the heavy lead-acid batteries out of the cart. The I40L has a high torque 14:1 rear. Every Cart has a maximum weight-bearing capacity. Yes, proper care of your batteries can maintain a longer life. Cover the motor and start. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-medrectangle-4','ezslot_4',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');The battery problem might occur because of a variety of reasons. So, the cart becomes useless for a while. Just an FYI for you fellow ICON owners. Many golf cart owners dont know what kind of batteries they have or need to be checked, and this can often happen too late when the golf cart fails to charge. All ICONs do come standard with a universal ignition, however there is a unique key option available through your dealer. No. So, what are the common ICON golf cart issues? Dispose of your battery carefully as lead-acid batteries can be an environmental hazard. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. Undo the terminals from the battery posts and soak the corroded area in the cleaner or baking soda solution for about 5 or so minutes, then put on some gloves, grab your wire brush, and keep scrubbing until it's all gone. from $299.95 Icon & Advanced EV Soundbar Mounting Bracket for Ecoxgear or Bazooka Sound Bars. As a result, golf cart battery chargers for 48 volt Club Cars need a working OBC to get them to start charging. The Yamaha G29 is a robust golf cart which is pretty durable. Overcharging the Battery Problem This is one of the most common issues when it comes to golf cart batteries dying too quickly. See more. Once the cord is plugged into your outlet, you may now plug into your cars charge receptacle. Its better not to try any DIY process to solve solenoid related problems unless you are an expert. I think they only began selling ICONs just a short time ago so I'm sure they are figuring things out as they go. Hold the nozzle over the tires air valve and press down until you can not hear any air escaping. Symptom 1: Low voltage. For Icon or Advanced EV golf carts Includes adapter hub Color options: Black, carbon, yellow, blue, red, pink, lime green, orange Horn button for aesthetic purpose only Clear or Tinted Windshield Clear Windshield - $219 Tinted Windshield - $219 Comes with hardware Does not fit Advanced EV Advent model 5-Panel Mirror - $59 patterns are measured in a straight line from center to center of two bolt holes sitting directly across from each other. With the key in the off position, plug your charge cord into the cart and wait till the charge indicator on the body turns green. A solenoid is a cylindrical wiring coil that transports the flow of electricity to the motor. The plates must be covered at all times. Can You Use 3 12V Batteries On A 36V Golf Cart Instead Of Six 6V. 4406 Madison Industrial Ln. Park your car within the length of the supplied charging cable to an outlet. AGM batteries are capable of charging slightly faster, The batteries are spill-proof due to their acid encapsulation, AGM batteries are resistant to vibrations, They are less likely to have sulfation build up, The batteries work well in cold temperatures, The manufacturing cost of AGM batteries are more than flooded lead-acid batteries, They must be stored in a fully charged condition, The AGM battery is capable of charging slightly faster, The batteries are spill-proof thanks to its acid encapsulation, This battery works well in cold temperatures, AGM batteries manufacturing cost is more than flooded lead-acid batteries, It must be stored in a fully charged condition, Battery failure due to a third party outside electrical source or wiring issue. _____ _____ Star Wars: Knights of the Old Republic II: The Sith Lords Influence Guide (XBox) _____ _____ March 11, 2005 Version 2.3 . Please contact your dealer for warranty transfers. You can check the air pressure rating in each tires rim to determine the proper pressure. Some of them may include battery or brake problems, saggy tires, problematic solenoids, defective accelerators, etc. The following procedure will ensure they reach their full potential. If your golf cart is using a Flooded Lead Acid battery, the acid levels may have dropped, so you need to check and see if the levels are low and the plates are showing. Just charge them up, and they're ready to go. You can leave the charge cord plugged in at all times as the charger has a built in shut-off feature once it achieves a full state of charge. A faulty solenoid is among the frequent ICON golf cart problems. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. If there was overflow on top of the battery, remember that the overflow is acidic. Should fix the issue. In these situations, keep calm and try your best to solve them. Lithium batteries are very light compared to traditional batteries. Barn Find Rescue Bootstrap Revival 7.7K views 3 months ago HTRC GOLF CART SMART BATTERY CHARGER 36v 48v Lithium |. This will result in unbalanced batteries. Most cart chargers plug into the cart using a three-pin connector. Sometimes the wiring on the charger itself can be frayed or have a loose connection in the cart plug connection. You need to know what kind of batteries your cart has, and if they need maintenance, make sure you check them regularly. If you find that the golf cart isnt charging after a few minutes on the general charger, then you may have depleted them too much and will need new batteries. This is a vast improvement over lead-acid batteries, which can take over 8 hours to fully charge. I just got my icon about 4 weeks ago, same problem. If you need to change the battery of your cart, you may need 800-1500$ to buy a new one. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it. A solenoid is a wire made coil that is used as an electromagnet. It is good to follow the standard air pressure level. The best thing to do is to park the golf cart on a flat surface while you change the tire. You can remedy this by using a general charger to charge each battery separately to boost the charge and then hook it to the charger and see if it works. You may follow the below methods if your icon golf cart encounter has encountered motor related problems. But why not learn some tricks to solve some common ones? Remove the battery from the charger and then wipe the metal contact terminals on the battery with a dry cloth or cotton wool to ensure they are free of corrosion. Hence, we have come up with a 36-volt, Read More 36 Volt Golf Cart Charger Troubleshooting Guide With Easy SolutionsContinue, Most conventional golf carats come with a stock 8-inch size of wheels. Tampa, FL 33619 (866) 426-6380 Maintenance-free - No water needed, and no cleaning of acid residue required. The most common reason a golf cart isn't charging has to do with an issue with the battery pack, battery cables, or a single battery. brushes, bearing, coil etc. Using the wrong fuse may result in damage and void the warranty. That is when you know that your Icon golf cart has a flat tire problem. You can use a pressure measuring meter to see the air pressure level. If damaged, fix them or get new ones. These carts last forever. If you bring your capacity less than 50% just once you can prematurely damage your batteries. If you fail then just move to experienced service providers. Many people think that because golf carts run from 12V that the current is less than from a wall socket, which is true. Unlike the traditional lead-acid golf cart batteries, which have an average of 500 charge cycles, a lithium-ion battery has the ability to reach a peak of 5,000 charge cycles. Dispose of rag or paper towel. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-leader-2','ezslot_14',111,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-2-0'); ICON Golf Cart uses AC motors. When you connect the charger, the charge indicator lights up to show the battery percentage. If you have checked your battery issues, even if the cart is not moving, there might be motor-related problems. Check the wires and other connections to ensure that they are okay. Dedicated to ICON Golf Cart owners both present and future. The other type of battery is Lithium Ion Phosphate or Lithium-Ion. To best protect your batteries, make an effort to wipe down golf cart batteries every month or so. Also, a burnt solenoid is never repairable. All batteries, regardless of their chemistry, self-discharge. The main reason behind the brake-related problems is loose bolts on the lift kits. If the terminal wires are rusted, then put hot water on the rusted areas and rub with a cloth to remove the rust. The Icon I40 is an electric vehicle hence it eliminates some of the problems that plague gasoline golf carts such as noise, pollution and the increasing cost of refueling. Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. You will know it when it starts to move a lot slower. There are only a few specific reasons for slouching or overinflated tires. The brake-related problem might occur because of a variety of reasons. Clean the overflow with a rag or paper towel by wiping directionally away from the ports. This is a very common problem of ICON Golf Cart, and most Cart users face this problem very frequently. However, if that is not the case, then you have no other option but to reinstall a new battery. With the key in the off position, plug your charge cord into the cart and wait till the charge indicator on the body turns green. Whereas the Icon i20 is limited to just two people. Dealer reprogrammed the charger software and so far so good. Windshield repair/replacement is not covered when damage is a result of breakage from road debris or a strike from an outside source, or if it has sustained damage due to misuse, abuse, or excessive wear & tear. Additionally, the complications are minor and fixable. Golf Cart Charger Cord Fits Icon EV, Advanced EV Aetric Golf Carts. Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. The most common ICON golf cart problems are battery issues, a problematic solenoid, a faulty motor, brakes failing to engage, and low-pressure tires. No, AGM and flooded lead acid batteries do not develop any type of memory. 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions. CHEAP POWER! Manage Settings The addition of accessories is welcomed and encouraged. Golf cart batteries die for a wide variety of reasons and any one of these issues could be to blame. Other causes are stuck cables and worn parts. Never add electrolyte to a battery that is not fully charged,just add distilled water and do not overfill. You can transfer the remainder of your warranty from your ICON to its new owner at no cost. ). The issue might be worn-out coils or loose connections. Make sure your batteries are fully charged, first, and then check for the following: Any cracks or dirt in the batteries. I don't think we have anything conclusive yet and I think there are many factors that could be giving us all different results we should consider. Suppose you see any part of the wiring showing wear and tear or see the wire strands through the plastic outer casing. As the state of charge in a battery decreases, the electrolyte becomes more like water and the freezing point increases. ICON golf cart battery issues arise due to: A faulty charging unit is another culprit behind the ICON utility vehicles starting problems. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! Solving problems wont take much time if you know them beforehand. #6. Yes. Loose connections can cause an arc effect, which is not conducive for proper current flow between the batteries and the charger and the batteries and the carts onboard computer. Suppose, you are in the mood to use your favorite ICON Golf Cart and suddenly find its not working! For that, please read the following points to know the frequent complications and the possible solutions to overcome those. Admiral Advantage by Red Hawk Batteries need to total about 25V 30V as a minimum for the charger to react and start working. For maintaining the golf cart you can follow the instruction manual provided by the manufacturer company. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. But how, Read More how to do a Harley Davidson golf cart engine swap?Continue, Do you own a Yamaha 48-volt golf cart? Alongside its strong specification, it is able to bring out the full extent of its power with ease. When you compare ICON's top speed to other popular brands on the market, it's impressive, to say the least. Repeat this for the first 10 20 cycles. 25 mi Distance per Charge < 20 ft Breaking Range 19 mph Max Speed (DOT Available through Dealer) 6.7 Min. A 36V cart may have six 6V batteries, or three 12V batteries, while a 48V cart can have eight 6V batteries, four 12V batteries, or even six 8V batteries. Not sure if any of you all have had this issue before but this has happened twice to me in the past five days. If you switch the charger on and you get nothing, make sure its plugged in correctly and switched on, and if that is ok, you may have blown a fuse. Your motor should start now. The rate of self-discharge depends on the type of battery, the age of the battery, and the storage temperature the batteries are exposed to. Ultimately, the user sees a slouching, unusable tire. We bought it from the original buyers at the end of last. Normally, you can buy a cable for between 6$- 217$. The icon i40 electric golf cart uses a 4kw ac drive motor to drive the wheels at a maximum speed of 19 mph. Check the main cables to make sure there isn't any corrosion. The charge indicator will go from red to yellow to green depending on the state of charge. Are ICON Golf Cart Problems A Deal Breaker? Another basic reason behind a faulty brake is stuck cables. So, clean the cables and reconnect them to the battery. Reliability comes from every charger being sealed to an IP66 rating to avoid damage from vibration, water, dust and chemicals. Yes. Plug the vehicle in and leave until the charger shuts off by itself, Drive to discharge the batteries to 75% of battery pack capacity (see chart for voltage readings or use 9 holes of golf as a reference point). Many people have had problems with their golf cart batteries not holding a charge. Sometimes you think it may be the golf cart thats not charging correctly, when in fact, it can be the motor or other ignition issues. This can usually be found on the motor itself and near the main power supply. But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. If it happens again after reseting the meter the only thing I can thinks of is the meter is losing . Moreover, the motor can be troublesome due to contact with water leading to short-circuiting or damage to its frame or assemblies. Lithium Ion batteries can weigh anywhere between 70 and 80 pounds. Yes. So, the air pressure inside the tire should be adequate.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-leader-1','ezslot_11',108,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-1-0'); There might be some leaks on the tires. When there is something wrong with the batteries, then your cart will not start. My cart is a 2020 i40 originally bought in August of 2020. A golf cart charger should last as long as your golf cart, but sometimes, the electronics inside the charger can fail, which will stop your golf cart from working. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? AGM batteries are a good option to be used in golf carts. However, if you decide to make the switch to AGM batteries, you just have to keep in mind that you will need to have your dealer update you chargers algorithm for proper charging. Golf carts run on either 48V or 36V and some newer ones 72 volts and usually have 6 volt, 8 volt, or 12 volt batteries to power them. Consider replacing the carts battery if you have used it for a long time. The warranty period of the batteries is 2 years. A few of them are listed below: An uncharged or partially charged battery might be a basic reason for this problem. You can remove the connecting cables and wipe the terminals off using a solution of warm water and baking soda. If the water inside the battery chambers is finished or insufficient, the battery will not work. This part will break down after some time leading to hitches like difficulty in starting and acceleration. Here is where the use of the battery and discharge levels play a role in the battery health as lead-acid batteries should only be discharged to a maximum of 50% capacity; beyond that, they can rapidly lose performance and reduce their ability to charge. However, these electric models can sometimes act up. If all of the issues discussed above are in order, then the final examination needs to be of the cart components like the motor, and sometimes it can be fixed by pushing the reset button or toggling the power with the tow switch. I talked to the dealer and they said that when you charge an ICON you need to switching the power switch (the one under the seat) to the "OFF" position and . Distilled water only. Sometimes, the Icon golf cart becomes unusable due to overinflated or saggy tires. So, in this article, we are going to talk about the common problems and solutions of Icon Golf Cart so that you have the basic guidelines to solve the problem. While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. The biggest benefit of lithium-ion batteries come in the form of their longer life. Corrosion leads to sulfate buildup, which will hinder the current flow A faulty charging unit is another culprit behind the ICON utility vehicle's starting problems. If none of the above doesnt work then your motor is fully damaged and needs to be replaced by another one. If the indicator does not show, it signifies a problem with the battery or charging system. lbs). Yes. Although the price of the motor varies market to market, the present unit price is 330 $ 350 $. Yes. ICON golf cart battery issues arise due to: Low charge Damage because of poor charging habits The battery is past its service life The battery terminals may be loose or corroded. MONDAY - FRIDAY FROM 8:00 AM TO 5:00PM EST. The freezing temperature of the electrolyte in a fully charged battery is -92F. Link To 48V Club Car On-Board Computers (OBC): http://ow.ly/2fpv50u5CHnToday on GCGTV, we'll look at how to solve the issues that failed OBC technology in Cl. In September, WCSC-TV in South Carolina reported that improper golf cart charging resulted in nearly $60,000 in damage to a Seabrook Island home and van. Get a brush for cleaning off corrosion and rags for wiping off leaking acid. Then you can plug the golf cart charger back in and see if it works. This means that you do not have to deep discharge or completely discharge a battery before recharging it. Check that each connection is tight on the terminals and that the golf cart wiring is tight. Just an FYI for you fellow ICON owners. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. Also check the electrical wiring for broken or frayed connections as these may affect resistance and lead to heating. Classic 2 PLUS. In most cases, charging issues are mainly battery-related, and a quick check could save you some frustration, time, and money. Assess the motor and its assembly thoroughly to know what is ailing it. Is the golf cart not charging? The first 10 to 20 complete charge/discharge cycles are critical to ensure they reach 100%. Bad battery: If you see that your charger is not turning on even after plugging it into your cart, then generally it's your car's battery, not the charger Bad charger: if the charger turns on but there is no sign of charging